High quality sand washing machine is the guarantee of high efficiency in sand washing plant. Here we’re going to share six ways to improve efficiency of sand washing machines including the wheel sandwasher and spiral sand washer.
1.Prevent debris from entering the charging
port
The cleanliness and mud content of
sand are one of the reasons for the decline in the output of sand washing
machines.
During the cleaning process of the
sand washer, it is necessary to prevent impurities from affecting the cleaning
effect of the finished product. In addition, it is necessary to prevent
materials with high hardness from entering the inside of the machine, which
will cause wear to the equipment and reduce the service life.
2.Control the liquid level of the sand
washing machine reasonably
If the liquid level is too low, the
cleaning effect cannot be achieved; while the liquid level is too high, water
resources are wasted, but the ideal cleaning effect is not achieved, and the
ore is likely to overflow. The amount of materials for one-time cleaning must
be within the specified range, otherwise it is prone to failure.
3.Adjust the concentration to the
critical value
Ore concentration is the main factor
that needs to be adjusted during the operation of the sand washing machine. It
is related to the graded particle size and also related to the processing
capacity under this particle size.
The processing capacity of the sand washing machine reaches the maximum under the critical concentration. The critical concentration is related to the specified graded particle size and changes with the density of the ore and the mud content.
The higher the ore density or the lower the mud content, the higher the critical concentration, and vice versa Of course, the relationship between the critical concentration and the graded particle size is the same as the mud content, that is, the lower the graded particle size, the smaller the critical concentration.
4.Clarify sand and gravel properties
The production capacity of the sand washing machine is related to the properties of sand and gravel, including the hardness, density, mud content, particle size of the sand and gravel materials. For example, the uneven sand and gravel materials and their own different attributes may affect the processing capacity of the sand washing equipment. The density of the material is directly proportional to the production capacity of the sand washing machine. The influence of mud content and ore size is mainly reflected in the viscosity of the slurry, which reduces the viscosity and increases the sedimentation speed of mineral particles. The processing capacity and classification accuracy of the sand washing machine will be better.
5.Make sure the installation location is appropriate
The sand washer should be placed in a suitable location, it can be placed on a flat ground, or placed at a high place, but the plane must be hard enough, and it must not be placed close to the water source. These places are prone to collapse. Cause unnecessary production troubles. In addition, there must be sufficient production space to ensure stable material transportation and production, and sufficient storage space for machine-made sand after cleaning to avoid secondary pollution.
6.Daily inspection of sand washing plant equipment
Before the machine runs, checking the equipment carefully is highly recommended. This rule is not only suitable for sand wash machines, but also for all kinds of equipment.
Here are some aspects you should checked before run the sand washer:
-Check whether there are residual impurities
in the bucket, discharge port, water storage tank, etc. of the equipment. If
necessary, remove them immediately. Make sure that the passage of each
component is unobstructed and clean.
-Check the firmness of the equipment
connection anchor bolts, take firm measures for loose bolts, and ensure the
stability of the connection of the equipment components, especially the
tightness of the screws.
-The oil quantity of the reducer should be
checked in time during operation, and the gear transmission of the equipment
should be kept in good gear to ensure that the gear transmission belt is not
worn or damaged.
-The feeding of equipment should be ensured
continuously and evenly, and it should not be too much or too little, which
will result in insufficient material cleaning.
-Each rotating bearing and reducer should
ensure that the lubricant is sufficient and clean. At the same time, it is
necessary to select a suitable lubricant to increase it. The lubricant of the
reducer should be replaced on time after one month of use. The process must
ensure the cleanliness of the equipment bearings and adding pipes to prevent
contamination of the lubricant.
-The sand washing machine should be cleaned
in time after use, otherwise the pipeline will be blocked after a long time.
-Regularly observe the internal wear and
tear of the sand washer. If parts are found to be worn to affect production and
operation, they must be repaired or replaced in time.
In the long-term production and operation process, the sand washing machine will affect the sand washing effect and efficiency due to various problems. If you also encounter this problem in future production, you may wish to check the above 7 aspects to find the right cause and prescribe the right medicine.
For more information about sand washing plant and sand washing machine, please visit SINONINE website www.9silica.com, or contact directly by +86-18118821087(whatsapp)
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